Showing posts with label bell. Show all posts
Showing posts with label bell. Show all posts

Aquaponics plumbing the Bell Siphon


My Bell Siphon

There are two types of aquaponic growbeds:

  • floating raft (plants floating with their roots in a constant stream of water)
  • media-based growbeds (plants growing in some sort of rock/sand/gravel/beads)

Media-based systems are recommended for home hydroponicists because they are simpler and more reliable. Media-based systems are also referred to as flood and drain. The idea is you flood the growbed with the fish water (delivering nutrients and, um, water), then let it drain out (bathing the roots in air/oxygen).

Of the various ways to flood/drain a media-based growbed, the one that is easiest on the checkbook is a bell siphon. All a bell siphon needs are simple plumbing bits available at any hardware store. Oh, and a small pump. I loved the way the folks at ecofilms explain it:

"If the pump is the heart of an aquaponics system, then the auto-siphon are it’s lungs. A vital part of kit. Remember when you were a little kid and the teacher told you about the regular flooding of the Nile river and how fertile the Nile delta was to early farmers. Well think of the auto siphon as a kind of similar concept. It’s main purpose is to flood the grow bed drawing rich oxygen into the depths of the trough, oxygenating the plant roots and turbo charging the bacteria to do their thing."

They created a great animation of how a bell siphon works. A real-life system takes many times longer to fill than the time to drain (my system takes 10 minutes to fill and 1 minute to drain, ignoring the dribbly parts at the beginning and end of the siphon). Also, the pump never turns off. I found the growbed in my system only needs 10 gallons to fill the spaces between the rocks, so the change in the level of the water in the fish tank is only 2-3 inches, about 10%.

Though I love the idea of "constant height of pond" (CHOP), the added complexity and space to achieve CHOP didnt make sense for my 3x5 system. Let me tell you the bits I used to create the system Ive got.

First is the pump - 140 gallon Pondmaster that I got from a local hardware store for under $40. It has only one moving part and consumes just 10 watts. Its like having a night light plugged into a wall socket, as far as energy usage is concerned.

Next are the plumbing bits (I presume the kind of handyman attempting this will already have saws and drills, etc.). The plumbing bits are:

1) The outer sheath or media guard. Its the white tube poking up through the gravel in this picture.

This is 3" (ID) pipe roughly 1 long with dozens of 1/4" holes to allow water (but not rocks) to reach the siphon. I drilled down 12 lines, putting a hole every inch and precisely staggered the holes on adjacent lines because Im OCD. But the regular holes also serve as a crude measuring stick, helping me determine critical distances. Turns out a 15.5 oz can fits nicely inside this sheath, to prevent rocks from falling in from above. Plus a can adds iron to your system as it rusts - useful as most fish food lacks the kind of iron levels wed like to have in foods we eat.

Update - Turns out you can simply cut slices in the media guard - slices also work just fine for the base of the bell. FWIW, I use a crochet hook to pull the bell out of the media guard when I want to check the siphon.

2) The bulkhead. I used 3/4" electrical PVC fittings here, because the electrical fittings are dirt cheap and adequate to this low-pressure task. I was inspired by Richard Kinchs post"An Improvised PVC Bulkhead Fitting forLiquid Storage Tanks. I only used the PVC male and female electrical conduit adapters - I didnt need to modify them in any way. This part of my system drove me to 3/4" piping, because the 1" adapters have seams running up through the threads and dont seat nearly as well. As 3/4" is the size of standard bilge pump line, I figured it was large enough for my purposes.

I used a 1" bit to drill the hole through the bottom of my grow bed, and a doorknob hole cutter to drill a hole in the shelf for the drain. You can improve the seal through the grow bed with silicon or you can simply use a #18 o-ring. I used aluminum foil tape to seal the edge of the hole through the shelf just in case there were a leak, to mitigate moisture getting into the wood and turning it soft.

3) The 1" to 3/4" reducer and standpipe. I struggled long and hard on this bit, inspired by Affnans Bell Siphon video:

My problem is that Im in the US, so I cant get the metric bit parts he uses for his system. I settled on a 1" slip to 3/4" male threaded reducer/adapter, followed by a female threaded to female slip coupler.

The two bits together cost about $1. Turns out the 1" female slip adapter has an inner diameter of 1-5/16" (to accommodate the added wall thickness of 1" pipe). A 1-5/16" diameter circle is three times the area of a 3/4" diameter circle - meaning your siphon thinks the pump is putting out 3 times as much flow as it actually is. So 3 times as much water hits your 3/4" pipe to start the siphoning action with the 1" to 3/4" reducer than the pipe would see if it was just a flat cut. This is a good thing. Trust me.

If you like math and physics, you can go read up on Bernoullis principle, which comes into play here. Just dont tell the helpful people at the hardware store you are putting together a plumbing fixture that creates a Bernoulli suction. My limited sample shows consistent brow-furrowing and eyebrow raising.

Youll need a short length of 3/4" pipe to connect the reducer to the bulkhead so the top of the reducer is about 1-2" below the top of your gravel. Since your bed will flood to the top of the reducer and no higher, the 1-2" layer of dry gravel keeps algae from growing on the surface of your gravel. Heres a picture of the assembled upstand (reducer through bulkhead) next to the bell.

4) The Bell. This is a 2" pipe with an end cap.

I cut six 1/2" holes in a ring around the bottom, leaving about 1/4"-1/2" of material between the edge of the holes and the end of the pipe. Then I used a hack saw and 10" miter saw to remove all but three "legs." Just above each leg, I drilled a 1/4" hole, then added a fourth 1/4" hole above these. These four 1/4" holes help break the siphon when the grow bed is drained by allowing air to fill the top of the bell.

Update - Ive found that cutting slices in the bottom of the bell about an inch above the bottom works just fine. Its also quieter than my bell that had the drilled holes.

5) The gravity run. This is the part that I fiddled with the most. If the gravity run has no kink, its possible that water will just sheet down the sides of the pipe, leaving a tube of air straight from the bottom of the run to the top of the bell that will prevent the siphon from ever forming. If the gravity run has too much kink, youll never get enough air to the top of the bell to break the siphon. Below is the gravity run that has worked best for me so far - with a 45 degree kink:

Update - the 45-degree angle is great. You do need to insert a bit of pipe in the bottom, even if its only 1/2-inch long, because the upper edge of the lower pipe is part of what kicks the water and creates the siphon. Heres another picture, showing a siphon drain in my constant-height-of-pond system. Ive got the exit coming out at or below water level, so the slices in the lower tube allow air in to break the siphon when the growbed has drained completely.

Im creating a pdf of instructions with photos for the whole assembly, and will update this post with a link when Ive got it done.

Ciao!

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Bell Siphon the Parts List

Folks have been asking for parts lists and drawings on how to put this together. So Ive (finally!) put together a parts list, complete with links to the product pages for these bits on the Home Depot website. These are the links and prices in December 2011 - Ill try to update the links as they change over time.

Bernoulli Standpipe
  • 1" slip to 3/4" male pipe thread (MPT) adapter - $0.77
  • 3/4 in. Sch. 40 PVC Pressure Slip x FPT Adapter - $0.44
  • 5.5 inch length of 3/4 in. PVC Schedule 40 Pipe - $1.97 for 10 feet, $1.15 for 2 feet
Inexpensive Bulkhead Fitting
  • 3/4 in. Male Terminal Adapter - $0.46
  • [A 1 inch diameter hole drilled through the bottom of your grow bed]
  • #18 O-ring - $2.27 [for Box of 10]
  • 3/4 in. Female Conduit Adapter - $0.50
Coanda Discharge
  • 5 inch length of 3/4 in. PVC Schedule 40 Pipe (already bought)
  • 3/4 in. PVC Sch. 40 45-Degree S x S Elbow - $0.62
  • 5 inch length of 3/4 in. PVC Schedule 40 Pipe (already bought)

Auto-siphon "Bell"
  • 10 inch length of 2 in. PVC Sch. 40 Pipe - $3.69 for 2 feet
  • 2 in. PVC Cap - $0.98
Media Guard
  • 11 inch length of 3 in. PVC Sch. 40 Pipe - $5.95 for 2 feet

All told, the parts add up to about $20 if youre just building a single Bell Siphon. If you build two of them, they come in at $14 apiece. Or if you get a bunch of friends together to build 10 of these, the price comes down to $9 apiece (because youll buy the 10 foot long lengths of 2-inch and 3-inch pipe - economies of scale).


Small system I put together for a Feb 2012 science fair

Now that youve got the parts, heres how to put it together:


Installing the Bulkhead fitting (the grey conduit bits and O-ring)


Assembling the Standpipe, Bell, and Media Guard


Different Discharge Options (I like the 45 degree or Coanda Discharge)
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Testing the Bell Siphon


In this picture you see the 800 gallon fish tank on the left.  The grow bed on the right and the sump tank below.  These tanks are built with 2x4 walls filled with fiberglass insulation.  The bottom and walls are also lined with sheets of 1-1/2" rigid insulation..  I added this more for puncture protection, but the extra insulation should also help keep the system at a constant temperature.

Here Im  testing the bell siphon and its water tight connection. At first the length of the drain pipe needed to be adjusted so that the siphon would break, but its working now.  I used a 1" bulkhead and 1" standpipe with a 2" bell.  The bell has 3 - 3/8" legs cut at the bottom.

Sealing the bulkhead to the EPDM has been a challenge. Im a little anxious about that, so just to be safe I have decided to drain the grow bed, and cover the connection with silicon before adding the gravel today. I finally had to cut a larger hole in the plywood and set a 3/8" x 6" x 6" piece of plexiglass over the hole.
I decided to use 45 mil EPDM in the grow bed because of my concern for the sharp edges of crushed gravel, but the problem I keep encountering is the 45 mill Firestone EPDM is so soft, and stretchy that it can easily be pulled out of the seal.

I used 10 mil Pond Skin in the other tanks.  This was purchased at Home Depot and is not Firestone.  This 10 mil Pond Skin does not have the same soft and stretchy character.  I have yet to install the overflow from the fish tank, but my preliminary tests lead me to believe I will not encounter these problems with the 10 mil.

If I continue to have problems with the 45 mil EPDM I will glue a patch of 10 mil to the 45 mil or if the test Im performing now proves workable, I may silicon the plexiglass to the EPDM and make my bulkhead seal directly to the plexiglass.
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Bell Siphon My Conclusion

UPDATE -After 6 months my bell siphon failed to start siphoning.
Here you will find the best way to break the siphon, but I have abolished any further use of Bell Siphons because they are and always will be prone to failure.  
I am now using

Drip Dry Flood and Drain

But if you insist upon a bell siphon the instructions below are your best bet

 
I have found the answer to the Bell Siphon Blues. I have found a way to make any Bell Siphon absolutely 100% trouble free. Below you can read about my anguish and how I labored to get my Bell Siphon to work. Twice I thought I had it right.  Each time it worked for over a week without flaw, and then quit working.

There is a lack of real engineering available, and even the College of Hawaii failed to provide a mathematical reason for how a Bell Syphon works.   I will not provide the math either, but when you see my solution it will be so obvious that you will not need anything else.

Click here to see my simple solution that will make your bell siphon work EVERYTIME.





First Stand pipe with 1-1/4 extension.
When screwed in it stands 8-7/8" tall including the bulkhead. 

New stand pipe goes directly to 1" from 2". 
The top is slightly smaller as the first standpipe used a coupling.


This is the tail piece without the 1" male adapter as shown below 

Exactly the same as  above except the horizontal section is 1" longer
Its difficult to see in this photo due to camera angles,
but there is 3/4" of air space above the standpipe,
the bulkhead adds about 3/8" to the height of the standpipe .
I dont believe the air space is critical.  I used to have about 4" of air space and it still worked.  I think the important thing about the air space is not to restrict it by too much.

Here are the differences 

The Tailpiece
By shortening the horizontal section of the tailpiece I shaved 1 or 2 seconds off the siphon break.
By lengthening the horizontal section by 1" the siphon will not break.

The Standpipe
With the 1-1/4" section of the standpipe
  • Drain Time (Siphon catch to catching air) - 3:52
  • Catching air to flow stop     - 0:12
  • Flow stop to burp               - 0:17
Without the 1-1/4 section of the standpipe
  • Drain Time (Siphon catch to catching air)  - 2:45
  • Catching air to flow stop      - 0:17
  • Flow stop to burp                 -0:05

My pump is rated at 500 GPH at 1 foot head with a maximum head of 17 feet.
I have a 2-1/2 to 3 foot head.  It varies due to the level of the sump, but the fish tank buffers any difference in flow.

Conclusion 

My preference is the standpipe with the 1-1/4" extension. I ran the tests several times and recorded the events in order to get a verifiable test.  Without a doubt the standpipe with the 1-1/4" extension not only broke siphon faster, but it did it with a more profound and determined manner.

I spent well over 30 hours fine tuning this siphon.  My advice is to find someone who is willing to share their GPH flow and exact siphon design and then follow that.  In the real world your system is going to differ slightly from every other system so even if you try to duplicate another siphon you will probably have to spend time fine tuning it.  Have patience, experiment till you find something that works for you.  Taking a video of the test will prove to be very helpful. 
In my initial testing I used a hose between the sump and the tank.  After hard plumbing the pump into the system my flow rate increased slightly and the siphon no longer broke siphon.  Minute changes can make all the difference. 

Click Here To Watch Test 1
Click Here To Watch Test 2 

I have not tested this, but I believe it best to build your bell siphon so that it can break siphon at a flow rate higher than your system runs at.  If it will break siphon at a high flow rate then it should break at a slower rate too.

Here is a link to Construction of Automatic Bell Siphon from the College of Hawai

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